Fibre-optic measurement · Lorient, France

See what your structures go through.

We install fibre-optic sensors on and inside structural components to measure how they deform under real loads. The data helps you design lighter components, avoid failures and follow their condition over time.

Racing yacht with a network of optical fibre and sensors running through its structure A fibre network running through the structure
What it gives you

Measured data instead of assumptions.

Prevent failures

Know when a component is getting close to its limit.

Save weight safely

Size components from the loads they actually see, rather than from generous safety margins.

Validate sooner

Compare a prototype with its calculations from the first tests.

Monitor over time

Follow how a structure ages and plan maintenance at the right time.

Applications

Wherever a structure works under load.

Our systems were developed for ocean racing. They adapt to any component that bends, vibrates or carries a load, and the principle stays the same from one industry to the next.

Maritime

Cargo ships and ocean racing

Examples
  • Foils and lifting surfaces
  • Masts and rigging
  • Hulls of wind-assisted cargo ships

Aeronautics

Bench tests and fatigue

Examples
  • Composite wings on test benches
  • Fuselage panels in fatigue tests
  • Experimental aircraft structures

Automotive

Track and bench testing

Examples
  • Chassis and suspension arms on track
  • Composite components in motorsport
  • Durability tests on the bench

One principle

A fibre, a few sensors, a structure under load.

Energy

Wind and offshore

Examples
  • Wind turbine blades
  • Tidal turbines and floating foundations
  • Pipes and storage tanks

Rail

Track and rolling stock

Examples
  • Axle loads and wheel defects, measured in the track
  • Bogies and wheelsets during testing
  • Bridges and track structures

Industry

Machines and test rigs

Examples
  • Test rigs and prototypes
  • Robot arms and articulated structures
  • Machinery in hot or cramped areas

Your structure? If it works under load, we can probably measure it. The first step is a feasibility study.

Discuss your project
How it works

A fibre, some light and clear results.

All good Your componentOptical readerYour data
  1. 1

    We fit the component

    A glass fibre as thin as a hair is bonded to the component or embedded in the material. It carries several sensors.

  2. 2

    Light does the measuring

    A reader sends light down the fibre. When the component deforms, each sensor's response shifts.

  3. 3

    You get usable results

    We turn these signals into loads, strains and alerts, live or after the test.

Track record

Proven where structures work hardest.

Ocean racing is unforgiving: impacts, vibration, salt water, extreme loads. That is where our experience comes from.

15IMOCA projects
3Ultim trimarans
2America's Cup campaigns
Combined experience of the team.
The team

Two complementary backgrounds.

Ocean racing on one side, advanced measurement on the other. Together, they lead to systems that meet strict technical requirements and hold up in the field.

Portrait of Stephan Kreis

Stephan Kreis

Fibre optics & advanced instrumentation

Stephan specialises in fibre-optic measurement, onboard instrumentation and the integration of sensors into composite structures. His work includes several America's Cup projects, an environment known for its technical demands.

Portrait of Aina Bauza

Aina Bauza

Offshore sailor & project management

Aina has spent several years in ocean racing and high-performance projects. She has first-hand experience of the loads that structures carry at sea, and of how crews and operations work on board. That gives the team a clear view of what performance crews actually need.

A structure you would like to understand better?

Send us a few lines about the component and what you want to find out. We will get back to you.

Send an email
info@astrasensing.com
Lorient, France · international projects
Technical notes

For design offices and engineers

Bragg grating principle, interactive demo, measured quantities and method.

The principle: fibre Bragg gratings (FBG)

A Bragg grating is a short section written into the core of an optical fibre. It reflects one precise wavelength. When the structure deforms, the fibre stretches with it and that wavelength shifts by about 1.2 picometres per microstrain (µε). Each sensor has its own wavelength, so dozens of measurement points can share a single fibre.

Demo: load the beam

65%
Structure, fibre and 5 FBG sensorsFdeflection 27 mm12345FIXED ENDStrain07501,500 µεmax 878 µε
Reflected spectrum (nm)152515351545155512345dotted: at rest
Sensorλ at restMeasured λΔλStrain
FBG 11,528.000 nm1,529.053 nm+1,053 pm+878 µε
FBG 21,534.000 nm1,534.819 nm+819 pm+683 µε
FBG 31,540.000 nm1,540.585 nm+585 pm+488 µε
FBG 41,546.000 nm1,546.351 nm+351 pm+293 µε
FBG 51,552.000 nm1,552.117 nm+117 pm+97 µε

Illustrative values. Sensitivity 1.2 pm/µε, temperature compensation not shown.

Installation example

Cross-section of a foil showing the fibre route, strain and deformation sensors, the temperature reference and the output to acquisition

Measured and derived quantities

µεStrain

Local, multi-point measurement, static and dynamic.

kN · kN·mLoads and moments

After calibration, strains are converted into actual loads.

mm · °Deformed shape

Reconstruction of bending and twist in a mast, foil or wing.

°CTemperature

Reference sensors separate thermal effects from mechanical ones.

HzDynamics

Natural frequencies, impacts and vibration in real use.

cyclesFatigue

Comparison with finite element models and long-term tracking.

Why optical fibre

Light and unobtrusive

A few tenths of a millimetre, with no effect on the structure.

Multiplexed

Many sensors on one fibre, very little wiring.

Immune to interference

No electromagnetic disturbance, and suitable for long distances.

Suited to composites

It can be embedded in the laminate during manufacture. Strain gauges and dedicated electronics are added where needed.

Scope and method

1 · Scope

Analysis of requirements and loads. Sensor selection, placement, routing, risks and interfaces.

2 · Design

FBG sensors, strain gauges, load and temperature measurement. Encapsulation and protection.

3 · Validate

Calibration, bench tests then field tests, with traceable measurement chains.

4 · Deploy

Optical interrogators, multi-channel electronics, CAN and RS-485 networks, logging, signal processing and follow-up.

Feasibility→Prototype→Testing→Integration

A technical question? Write to us.