We install fibre-optic sensors on and inside structural components to measure how they deform under real loads. The data helps you design lighter components, avoid failures and follow their condition over time.
Know when a component is getting close to its limit.
Save weight safely
Size components from the loads they actually see, rather than from generous safety margins.
Validate sooner
Compare a prototype with its calculations from the first tests.
Monitor over time
Follow how a structure ages and plan maintenance at the right time.
Applications
Wherever a structure works under load.
Our systems were developed for ocean racing. They adapt to any component that bends, vibrates or carries a load, and the principle stays the same from one industry to the next.
Maritime
Cargo ships and ocean racing
Examples
Foils and lifting surfaces
Masts and rigging
Hulls of wind-assisted cargo ships
Aeronautics
Bench tests and fatigue
Examples
Composite wings on test benches
Fuselage panels in fatigue tests
Experimental aircraft structures
Automotive
Track and bench testing
Examples
Chassis and suspension arms on track
Composite components in motorsport
Durability tests on the bench
One principle
A fibre, a few sensors, a structure under load.
Energy
Wind and offshore
Examples
Wind turbine blades
Tidal turbines and floating foundations
Pipes and storage tanks
Rail
Track and rolling stock
Examples
Axle loads and wheel defects, measured in the track
Bogies and wheelsets during testing
Bridges and track structures
Industry
Machines and test rigs
Examples
Test rigs and prototypes
Robot arms and articulated structures
Machinery in hot or cramped areas
Your structure? If it works under load, we can probably measure it. The first step is a feasibility study.
A glass fibre as thin as a hair is bonded to the component or embedded in the material. It carries several sensors.
2
Light does the measuring
A reader sends light down the fibre. When the component deforms, each sensor's response shifts.
3
You get usable results
We turn these signals into loads, strains and alerts, live or after the test.
Track record
Proven where structures work hardest.
Ocean racing is unforgiving: impacts, vibration, salt water, extreme loads. That is where our experience comes from.
15IMOCA projects
3Ultim trimarans
2America's Cup campaigns
Combined experience of the team.
The team
Two complementary backgrounds.
Ocean racing on one side, advanced measurement on the other. Together, they lead to systems that meet strict technical requirements and hold up in the field.
Stephan Kreis
Fibre optics & advanced instrumentation
Stephan specialises in fibre-optic measurement, onboard instrumentation and the integration of sensors into composite structures. His work includes several America's Cup projects, an environment known for its technical demands.
Aina Bauza
Offshore sailor & project management
Aina has spent several years in ocean racing and high-performance projects. She has first-hand experience of the loads that structures carry at sea, and of how crews and operations work on board. That gives the team a clear view of what performance crews actually need.
A structure you would like to understand better?
Send us a few lines about the component and what you want to find out. We will get back to you.
Bragg grating principle, interactive demo, measured quantities and method.
The principle: fibre Bragg gratings (FBG)
A Bragg grating is a short section written into the core of an optical fibre. It reflects one precise wavelength. When the structure deforms, the fibre stretches with it and that wavelength shifts by about 1.2 picometres per microstrain (µε). Each sensor has its own wavelength, so dozens of measurement points can share a single fibre.
Demo: load the beam
Structure, fibre and 5 FBG sensors
Reflected spectrum (nm)
Sensor
λ at rest
Measured λ
Δλ
Strain
FBG 1
1,528.000 nm
1,529.053 nm
+1,053 pm
+878 µε
FBG 2
1,534.000 nm
1,534.819 nm
+819 pm
+683 µε
FBG 3
1,540.000 nm
1,540.585 nm
+585 pm
+488 µε
FBG 4
1,546.000 nm
1,546.351 nm
+351 pm
+293 µε
FBG 5
1,552.000 nm
1,552.117 nm
+117 pm
+97 µε
Illustrative values. Sensitivity 1.2 pm/µε, temperature compensation not shown.
Installation example
Measured and derived quantities
µεStrain
Local, multi-point measurement, static and dynamic.
kN · kN·mLoads and moments
After calibration, strains are converted into actual loads.
mm · °Deformed shape
Reconstruction of bending and twist in a mast, foil or wing.
°CTemperature
Reference sensors separate thermal effects from mechanical ones.
HzDynamics
Natural frequencies, impacts and vibration in real use.
cyclesFatigue
Comparison with finite element models and long-term tracking.
Why optical fibre
Light and unobtrusive
A few tenths of a millimetre, with no effect on the structure.
Multiplexed
Many sensors on one fibre, very little wiring.
Immune to interference
No electromagnetic disturbance, and suitable for long distances.
Suited to composites
It can be embedded in the laminate during manufacture. Strain gauges and dedicated electronics are added where needed.
Scope and method
1 · Scope
Analysis of requirements and loads. Sensor selection, placement, routing, risks and interfaces.
2 · Design
FBG sensors, strain gauges, load and temperature measurement. Encapsulation and protection.
3 · Validate
Calibration, bench tests then field tests, with traceable measurement chains.
4 · Deploy
Optical interrogators, multi-channel electronics, CAN and RS-485 networks, logging, signal processing and follow-up.